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Free standard shipping on orders
We are pleased to offer Free Worldwide Shipping on all orders, delivering to all countries and regions supported by our logistics network.
There are no restrictions on order quantity, parcel size, or shipment weight — every order ships at no cost to you. In addition, all customs duties, import taxes, and government-imposed fees associated with your shipment will be fully covered by us, ensuring you will not incur any extra charges upon delivery.
Please note that delivery times may vary due to local customs procedures and carrier conditions, but your shipping and customs costs will remain completely free under this policy.
We provide a secure and reliable Free Returns service for all customers. Items that remain unused and unopened may be returned within 60 days for a full refund.
All return shipping expenses, including customs-related fees, are fully covered by us.
Refund processing will be completed within 4 weeks from the date the return shipment is sent, regardless of whether the package has arrived at our facility. In general, refunds are finalized significantly earlier, ensuring a smooth and dependable experience.
Product Video
The Origin of The Chillba
Constructed in the USA from worldwide materials.
WATER RESISTANT + UV PROTECTION!
KAVU HQ was flooded with requests for traditional sunhat after the Strapcap came to be. We take inspiration from all corners of globe and the Chillba is a prime example. KAVUism #247 "Local Feel, Worldwide Appeal". This hat will make you smile but its functionality is dead serious. Wide brim offers stellar sun coverage and the internal mesh headpiece with nylon tubular webbing means a super-secure fit. Did we mention it can float and carry beer? Tested by billions to keep your melon in the shade and do it in style!
The Chillba was born when Barry was paging through National Geographic magazine and saw a photo of a woman riding a motor scooter in Vietnam. He was impressed with the lightweight design providing sun coverage and breathability in warm climates. At KAVU converting a traditional hat into an outdoor classic starts with a utility knife and a used pizza box laying around the office. Several boxes were sacrificed on the cutting floor until Barry created a workable pattern resembling pac-man. The idea was brought to Mr. Hong and the pair got to work. Barry sourced the foam and Mr. Hong designed the mesh cap with webbing and adjustment to allow a secure fit and ideal breathability.
The best way to store our famous Chillba hat is hanging it on a wall or resting it on a shelf. Travel much? You can roll it like a burrito but, don't fold it like a taco. (Once it's creased - it's creased so, don't flatten or fold it!)
Semi padded circular shaped hat with toggle lock, quick-dry poly mesh headpiece, patterned nylon tubular webbing with KAVU adjustment.
Size: OSFM (one size fits most)
ALPHA easy fit size: S - XL
Head Circumference: 20.5" – 25.5"
Fit Profile (crown): High Profile, 4"
Fabric (solids): 100% nylon / WATER RESISTANT - UPF 50+
Fabric (prints): 100% polyester / WATER RESISTANT - UPF 50+
| US Size | Foot Length (in) | Calf Circumference (in) | Shaft Height (in) |
|---|---|---|---|
| 7 | 9.4–9.6 | 13.0–13.5 | 12.0 |
| 8 | 9.8–10.0 | 13.5–14.0 | 12.2 |
| 9 | 10.2–10.4 | 14.0–14.5 | 12.5 |
| 10 | 10.6–10.8 | 14.5–15.0 | 12.8 |
| 11 | 11.0–11.2 | 15.0–15.5 | 13.0 |
| US Size | Chest (in) | Neck (in) | Sleeve Length (in) |
|---|---|---|---|
| S | 36–38 | 14.5–15.0 | 32–33 |
| M | 39–41 | 15.5–16.0 | 33–34 |
| L | 42–44 | 16.5–17.0 | 34–35 |
| XL | 45–48 | 17.5–18.0 | 35–36 |
| XXL | 49–52 | 18.5–19.0 | 36–37 |
| US Size | Waist (in) | Hip (in) | Inseam (in) |
|---|---|---|---|
| S | 28–30 | 34–36 | 30–32 |
| M | 32–34 | 38–40 | 32–33 |
| L | 36–38 | 42–44 | 33–34 |
| XL | 40–42 | 46–48 | 34–35 |
| XXL | 44–46 | 50–52 | 35–36 |
| US Size | Chest (in) | Body Length (in) | Sleeve Length (in) |
|---|---|---|---|
| S | 36–39 | 27–28 | 32–33 |
| M | 40–43 | 28–29 | 33–34 |
| L | 44–47 | 29–30 | 34–35 |
| XL | 48–51 | 30–31 | 35–36 |
| XXL | 52–55 | 31–32 | 36–37 |
| US Hat Size | Head Circumference (in) | Brim Width (in) | Fit Note |
|---|---|---|---|
| S/M | 21.5–22.8 | 3.0 | Teen / Small Adult |
| M/L | 22.9–24.0 | 3.0 | Standard Adult Fit |
| L/XL | 24.1–25.2 | 3.0 | Large / Thick Hair |
| One Size Stretch | 21.0–24.5 | 2.8–3.0 | Stretchy Fabric Head Covers |
| US Size | Hand Circumference (in) | Gaiter Length (in) | Arm Sleeve Length (in) |
|---|---|---|---|
| S | 7.0–7.8 | 18 | 21 |
| M | 7.9–8.7 | 19 | 22 |
| L | 8.8–9.6 | 20 | 23 |
| One Size | 7.0–9.8 | 19 | 22 |
* All measurements are in inches. Measure over thin lightweight clothes for accurate sizing.
* If your measurement falls between two sizes, we recommend sizing up for relaxed outdoor movement comfort.
* Stretch sun protection fabrics feature flexible fit; rigid leather boots run true to size.
* Hat circumference measured around the widest part of your forehead, above the ears.
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